Milk Plant Manufacturer

February 2025

How Ice Cream Is Manufactured

How Ice Cream Is Manufactured

Pranam Ji Engineering Works manufacture and supply prime food processing equipment, including ice cream plant for production. We’ll share steps about how ice cream is manufactured, from mixing to packaging. We design, offer advanced solutions for ice cream manufacturing, from small-scale setups to large industrial plants. Whether you are checking the ice cream plant price for a large facility or want to know the mini ice cream plant price for a small business. Also Read : How to Start a Dairy Business in India Step-by-Step Process of Ice Cream Manufacturing Selection of Ingredients: The first step in ice cream manufacturing is choosing the right ingredients. Milk, cream, sugar, stabilizers, emulsifiers, and flavorings form the base of the product. Blending: Once the ingredients are selected, we are mixed together in large blending tanks. This ensures uniformity in the mixture. At this stage, sugar is dissolved, and stabilizers are added to improve the texture and prevent ice crystals from forming. Pasteurization: The blended mixture is then pasteurized—heated at a high temperature for a short period of time—to kill harmful bacteria. This step ensures food safety and improves the product’s stability. Homogenization: After pasteurization, the mixture is homogenized. This process breaks down fat globules into smaller particles, ensuring a smoother and creamier texture for the final ice cream. Cooling and Aging: The mixture is cooled rapidly and kept in aging tanks for a few hours. Aging improves the whipping qualities of the mixture, giving ice cream its light and fluffy texture. Freezing: Air is incorporated into the mixture during freezing, which makes ice cream soft and scoopable. This step also prevents the formation of large ice crystals. Flavoring and Mixing Additives: At this stage, different flavors, fruits, nuts, chocolates, or syrups are added to the base mixture. The customization possibilities are endless, and this is where brands create unique and signature flavors. Packaging: Finally, the ice cream is packed in cups, cones, tubs, or bulk containers depending on the market demand. The packaging process is done quickly to maintain freshness and quality. Storage: The packaged ice cream is hardened at very low temperatures before being stored and distributed. We ensure that the product remains stable during transportation and has a longer shelf life. Ice Cream Plant Price The cost of a full-scale industrial ice cream plant depends on factors like capacity, automation level, and customization. Large plants may require a higher investment but deliver large-scale production with excellent efficiency. For startups, small-scale setups or mini ice cream plants are often the best choice, as we require less investment while still delivering quality output. At Pranam Ji Engineering Works, We offer a wide range of ice cream plant solutions designed to match different budgets and production goals. Whether you are exploring affordable options for a mini ice cream plant price or planning to invest in a fully automated large unit, we ensure competitive pricing without compromising on quality. Our Plants are built with advanced technology, durable materials, and user-friendly designs, making them a smart investment for long-term business growth. Pranam Ji Engineering Works provide complete ice cream plant manufacturing solutions – from mixing tanks to packaging units – tailored to your business size and goals.

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Milk Pasteurization Method

Milk Pasteurization Method

Milk is one of the most consuming foods in India, but it’s also highly perishable. To ensure its safety and extend shelf life, milk must go through an important process like pasteurization method. We specialized in providing high-performance dairy machinery like milk pasteurization systems for modern dairy businesses. We’ll explain the milk pasteurization method, its types, and why it plays an important role in the dairy industry. Also Read : Top dairy Equipment Manufacturers in India What is Milk Pasteurization? Milk pasteurization is the process of heating milk to a specific temperature for a fixed time and then fastly cooling it. This kills harmful pathogens like Salmonella, Listeria, E. coli, and other bacteria without altering the nutritional quality of milk. Named after the French scientist Louis Pasteur, this method ensures that milk is safe for consumption and has a longer shelf life — without using preservatives. Why is Pasteurization Important? Pasteurization is important process for milk because it kills harmful bacteria and pathogens, prevents spoilage and extends milk’s shelf life, preserves flavor and nutritional value, essential for compliance with FSSAI and global food safety standards. Milk Pasteurization Methods There are several methods of milk pasteurization, and the choice depends on the dairy plant’s scale and product requirements. Here are the most common methods used in India and globally: 1. Low-Temperature Long Time (LTLT) Method Temperature: 63°C Time: 30 minutes Used mainly in small-scale or batch processing systems LTLT is an older but effective method. Milk is heated in a large vat and held at the desired temperature before cooling. Though time-consuming, it’s still preferred by some for small-batch production or organic milk. 2. High-Temperature Short Time (HTST) Method Temperature: 72°C Time: 15 seconds Ideal for large-scale commercial production HTST is the most common milk pasteurization method in modern dairies. It uses a continuous flow system with plate heat exchangers to heat and then rapidly cool the milk. This method retains more nutrients and is energy-efficient. Our HTST pasteurizers ensure quick processing and high output with precise temperature control. 3. Ultra-High Temperature (UHT) Pasteurization Temperature: 135–150°C Time: 2–4 seconds Produces shelf-stable milk without refrigeration UHT is used for long-life milk (tetra packs). The milk is sterilized and then packaged in aseptic conditions. It’s ideal for companies targeting remote areas or export markets. We offer compact UHT systems for startups as well as large-scale setups for commercial dairy plants. Steps in the Milk Pasteurization Process Raw Milk Collection – Fresh milk is collected and filtered. Preheating – Milk is brought to a moderate temperature. Heating – The milk is heated to the target pasteurization temperature. Holding – Milk is held at this temperature for the required time. Cooling – The milk is rapidly cooled to 4°C. Storage/Packaging – Pasteurized milk is stored in insulated tanks or packaged immediately. Final Words When it comes to choosing the right milk pasteurization method it wholly depends on your business size, product goals, and budget. Whether you’re running a small dairy or a high-volume milk plant, pasteurization is a non-negotiable step for safety and success. Pranam Ji Engineering Works bring you reliable, and hygienic pasteurization equipment to help your business deliver pure, safe, and quality milk to every household.

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